Epoxy Floor Coating Process
How It Works
Surface Preparation
Proper surface preparation is critical for long-term adhesion and performance.
Our technicians:
- Inspect the concrete for cracks, moisture, or contamination
- Mechanically grind or shot blast the surface to achieve an ICRI CSP-2 to CSP-4 profile
- Remove dust, oil, and loose materials with industrial HEPA vacuums
- Repair cracks and divots using epoxy patching compounds or polyurea fillers
- Verify moisture levels meet epoxy manufacturer tolerances
This step ensures your floor is clean, sound, and ready for coating.
Priming
We apply a high-quality epoxy primer to:
- Seal porous concrete
- Strengthen the bond between substrate and coating
- Improve overall finish uniformity
Our primer coats are applied at the manufacturer’s recommended rate (150–250 sq ft/gal) and allowed to cure before proceeding. If necessary, we will lightly sand and vacuum prior to the next coat.
Base Coat Application
The base coat establishes the foundation color and film thickness for your new floor.
We apply a 100% solid epoxy base coat using professional squeegee and back-roll techniques for even coverage.
Optional design enhancements include:
- Decorative vinyl flakes for color and texture
- Metallic pigments for a modern, marbled appearance
- Slip-resistant additives for safety-critical environments
Metallic or Intermediate Layer (Optional)
For clients seeking a high-end, custom look, we can install a metallic epoxy layer.
Our team creates unique marbled or swirling effects using specialized rollers and trowels, delivering a one-of-a-kind aesthetic while maintaining the strength of an industrial-grade coating.
Topcoat Application
The topcoat seals and protects your investment. We use a polyurethane, polyaspartic, or clear epoxy topcoat that provides:
- UV and chemical resistance
- Long-lasting gloss retention
- Protection from abrasion and staining
Anti-slip additives can be incorporated as needed. Floors are typically ready for light foot traffic in 24 hours and full use within 72 hours.
Quality Control & Final Inspection
Before project completion, our team:
- Verifies even coverage and coating thickness
- Inspects for pinholes, fisheyes, and other surface defects
- Conducts adhesion testing (if required)
- Provides manufacturer data sheets and maintenance instructions
You can expect a professional, consistent finish that meets or exceeds specifications.
Cleanup & Turnover
After installation, we:
- Remove all masking and protective materials
- Clean the surrounding area
- Dispose of all waste responsibly
- Deliver the finished area in broom-clean condition, ready for use
Optional Add-Ons
Customize your epoxy floor with specialized features:
- Moisture vapor barrier primer for damp substrates
- High-build systems (⅛”–¼”) for heavy-duty industrial use
- Cove base installation for seamless wall transitions
- Safety line striping and markings for warehouses or production areas
- Logo inlays or custom designs for branded spaces